Durability Performance of One-Part Fly Ash-Metakaolin Geopolymers Cured at Ambient Conditions


Naji Z. H., Atabey İ. İ., Almaz Özcan Z., Hakkomaz Şahin H., İlkentapar S., Durak U., ...More

JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2026 (SCI-Expanded, Scopus)

  • Publication Type: Article / Article
  • Publication Date: 2026
  • Doi Number: 10.1007/s11665-026-14283-2
  • Journal Name: JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Applied Science & Technology Source, Chemical Abstracts Core, Compendex, INSPEC, Engineering Source (EBSCO), Materials Science & Engineering Collection (ProQuest), Technology Collection (ProQuest)
  • Keywords: durability, fly ash, geopolymer, metakaolin, one-part
  • Kayseri University Affiliated: Yes

Abstract

This study examines the effect of metakaolin (MK) content on the mechanical and durability performance of one-part fly ash (FA)-based geopolymer mortars cured under ambient conditions. Fly ash was partially replaced with MK at ratios of 0-50% by mass, and sodium metasilicate was used as the alkaline activator. All specimens were cured at 20 +/- 1 degrees C and 50 +/- 10% relative humidity for 28 days. The results showed that increasing MK content significantly improved both mechanical and durability performance. The 28-day compressive strength increased from 15.1 MPa for the 0% MK mixture to 60.2 MPa for the mixture containing 50% MK, while flexural strength increased from 4.8 MPa to 9.8 MPa. Water absorption and apparent porosity decreased with increasing MK content, and the initial sorptivity coefficient was reduced by approximately 18% at 50% MK replacement. After 300 freeze-thaw cycles, mixtures with higher MK content exhibited substantially lower weight and strength losses compared to the FA-only mixture. In addition, rapid chloride permeability decreased, and reductions in corrosion-induced mass and bond strength losses were observed. Overall, the findings demonstrate that incorporating metakaolin, particularly at higher replacement levels, effectively improves the mechanical performance and durability of one-part geopolymers cured at ambient conditions.