SURFACES AND INTERFACES, cilt.86, 2026 (SCI-Expanded, Scopus)
Para-aramid fabrics are widely used in high-performance protective systems, where interfacial mechanics and frictional behavior critically influence energy absorption and structural reliability. Surface modification techniques are therefore of increasing research interest, particularly for tailoring fiber-fiber and fiber-matrix interactions. In this context, the present study examines the effects of argon radio-frequency (RF) plasma activation on the interfacial mechanics of para-aramid fabrics. Spectroscopic (FTIR, Raman), crystallographic (XRD), and thermal (TGA/DTA) analyses confirm that plasma exposure induces ion-bombardment-driven micro-roughening and partial finish removal while preserving the intrinsic chemical structure of the fibers. Compared with untreated fabrics (KPO), both plasma-activated (PPO) and chemically cleaned samples (RPO) exhibited altered pullout behavior. Although the initial resistance during crimp extension stage remained comparable, multi-yarn pullout energy in PPO decreased by 29 %, driven by earlier onset of intra-bundle shear and reduced inter-fiber cohesion. Tensile strength loss following plasma activation further promoted premature fibril separation, weakening interlacement pressure and lowering fracture toughness. Static friction coefficients in PPO were consistently 5 % lower than RPO and KPO under both dry and wet conditions, reflecting suppressed fibrillation, reduced adhesive contact, and diminished micro-interlocking. The work uniquely integrates multi-yarn pull-out mechanics, frictional behavior, and fracture toughness to reveal previously unreported deformation mechanisms induced by RF-argon plasma in soft para-aramid fabrics. Overall, while argon RF plasma activation provides a controlled and solvent-free route for tailoring surface topology, it also introduces trade-offs in pull-out resistance, frictional response, and fracture toughness due to reduced packing density and weakened interfacial constraint.